How Does Die-Free Blanking Save You More Money?

June 24th, 2025

In metal fabrication, margins can shrink fast – especially when material waste, inefficient setups, and inflexible processes creep into your production line. At BWD Technologies, we’ve made it our mission to help you get more out of every sheet, every time.

Waste Less. Profit More.

Steel prices are unpredictable. Material waste? Costly. Downtime between setups? Even worse. Traditional stamping methods often leave behind scrap metal and require extensive changeovers that cost you time and money.

BWD’s die-free, precision blanking process changes that.

By using advanced laser systems, we maximize material utilization and reduce setup time – so you spend less and produce more.

How We Help You Save:

· Save on Steel

Our software optimizes every layout, minimizing unused material.

· Save on Scrap

No dies mean no edge distortion or tooling clearance issues. That means tighter tolerances, less rework, and lower rejection rates.

· Save on Setup

We cut directly from CAD files. There is no waiting for dies. No retooling between part numbers. You stay flexible and fast.

Perfect for:

  • Sheet metal fabricators under pressure to reduce cost-per-part
  • OEMs managing dozens of part variations
  • Prototyping and low- to mid-volume production runs
  • Manufacturers facing volatile raw material pricing

Why BWD?

At BWD Technologies, we combine cutting-edge machinery, efficient workflows, and a commitment to lean manufacturing to deliver unmatched value—without cutting corners. Whether you’re working in aerospace, automotive, industrial, or custom fabrication, our process is designed to reduce overhead and maximize output.

Every sheet counts. So does every dollar.

Let BWD help you save on steel, scrap, and setup – every sheet, every time. Visit to learn more: https://bwdtechnology.com/get-a-quote/.

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