Services

Fully enclosed process from laser cutting to automated stacking

  • Laser Metal Blanking

    With our revolutionary DynamicFlow Technology (DFT), the need for costly blanking dies and their labor-intensive repairs, as well as the vast storage space and intricate crane logistics traditionally associated with die usage, becomes obsolete. Drawing from extensive expertise in the automotive sector, our laser blanking lines integrated with DFT offer a compelling solution for remarkably adaptable production at a fraction of the investment typically required. This unique blend positions DFT as a viable alternative to traditional die-based blanking systems in press shop operations.

  • Specialty Blanking

    With our maximum contour flexibility, we can do specialized blanking.

    Our cutting-edge BWD technology empowers seamless processing of diverse materials, ranging from steel and aluminum to high-strength steels, all within a single production line. Our system effortlessly manages intricate material combinations, such as ALSi steels utilized in thermoformed components for bodywork structures

    • Far Superior fully automated blank stacker
    • Both small and large capabilities

  • Welding

  • Coil Storage

    Our innovative inventory management system and reporting was the basis for inventory status reporting that has become a standard in the automotive industry today.

    BWD’s coil receiving, storage and shipping offers customers the following benefits:

    • Ensuring Safety and Efficiency Throughout Production
    • Precision Processing Tailored to Your Unique Specifications
    • Real-Time Online Visibility into Material Status
    • Punctual Deliveries Every Time
    • Reliable and Transparent Communication Channels
    • Comprehensive Receiving Services for a Seamless Experience

    For maximum efficiency, BWD unloads railcars and trucks out of each of our bays using 3 overhead cranes with capacities of up to 90,000 lbs. All coils are inspected upon receipt and added to our online inventory management system. We use top of the line handheld scanners to receive and inspect materials and automatically update our production inventory system. This also automatically updates in real-time, the online inventory monitoring system that customers can access via the internet to view “Red/Yellow/Green” (RYG) reports

  • Engineering Solutions

    Since inception, our dedicated engineers and skilled technicians have been instrumental in crafting bespoke equipment and facilities tailored to our operations. In today's dynamic landscape of laser blanking, we harness our technological prowess to collaborate closely with clients, addressing their unique processing hurdles.

    BWD Engineering, integral to our operations, offers:

    Development of cutting-edge processing equipment to meet the exacting standards of quality and productivity prevalent today.

    Access to a 24/7 controls engineering team for immediate support, ensuring equipment operates at peak performance and minimizing unplanned downtimes.

    Adherence to stringent safety protocols in engineering all processing equipment, prioritizing associate well-being and maintaining uninterrupted customer inventory flow.

    Tailored material handling solutions designed to optimize coil storage and transportation.

    Innovative shipping strategies engineered to deliver secure, cost-effective packaging and reusable transportation fixtures.

    Design and layout of modern processing facilities engineered to deliver industry-leading quality and efficiency, ensuring optimal service to our valued customers.

  • Material Inspection

    We have a fully enclosed process from laser cutting to automated stacking, significantly reducing ambient plant conditions from contributing dirt or debris on the blanks.

    BWD upholds stringent standards for cleanliness and maintains a meticulously climate-controlled warehouse environment to safeguard the integrity of stored materials. Our comprehensive services include the provision of a coil roller, facilitating the repositioning of the outer lap when required, thereby ensuring safe processing procedures. Moreover, we extend lap removal services in cases where transportation to our facility results in damage, ensuring optimal material condition upon processing

  • Washer / Cleaning

    Inline OIL washer, which deluges the strip with ONE type of liquid metal lube and two sets of pinch rolls to clean

  • Transportation Services

  • Information Technology

  • Automated Leveling

    6-high precision roller leveler with independently actuated roll bending capability with capability up to 1200 MpA tensile strength (900 Mpa Yield strength) materials

  • Specialized Packaging

    Handle specialized pallet configurations BWD can package your export shipments according to your exact specifications, including loading, blocking and bracing containers.